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  • moly disulfide grease is a special type of grease that has been designed to help reduce friction on metal surfaces. It contains molecules of molybdenum disulfide which act to form protective layers and prevent metal-to-metal contact. It’s a dry lubricant which can be used on its own or added to lubricating greases. Moly disulfide is a natural compound found in the mineral molybdenite and is refined for use as a lubricant additive.

    Typically, it’s mixed with other lubricants to form the moly disulfide grease that we use in equipment. It works well in extreme pressure situations where other lubricants may fail. It’s used in many applications including automotive, industrial, military/aeronautics, mining and construction.

    When it is mixed with lubricating oil, it acts as a boundary lubricant to reduce friction between sliding surfaces. It also helps prevent corrosion, oxidation and wear. It’s often mixed with other lubricants such as calcium or tetra-perfluoroethylene (PTFE) to improve its lubricity, especially at lower temperatures.

    Graco offers several different types of moly disulfide greases, formulated to work in a variety of environments. Some are meant for extreme pressure situations, while others are designed to be more user-friendly and work in a wide range of temperatures. These are ideal for applications that require a consistent, easy-to-use grease such as automatic lubrication systems. They allow the system to automatically replenish the lubricant without the need for a manual process and ensure that all bearings receive the lubrication they need.

    Jul 06
    2023
  • FEP (fluorinated ethylene propylene) is a melt-processable resin invented by DuPont in 1956 and sold under the trademark Teflon®. It is a copolymer of tetrafluoroethylene and hexafluoropropylene. This resin can be used in conventional injection molding and screw extrusion techniques.

    It has similar chemical resistance to PTFE, but performs better over a wider temperature range. It is translucent, lubricious to the touch and feels heavy due to its high molecular weight. Its chemically inert and has very low binding with a very low extractables content and is not reactive to most chemicals, except molten alkali metals and elemental fluorine precursors at elevated temperatures.

    Like many superheroes, this material does have a weakness. It does not sterilize well at elevated temperatures (over 400°F). Additionally, it can be easily scratched by abrasive materials and may deform under mechanical loads.

    In injection molding, ptfe fep is very easy to work with and requires no additives or lubricants. It is very good at forming complex geometries and can be formed with an excellent surface finish. It is a poor heat conductor, however, and does not transmit thermal energy efficiently. This is why it is best to use a hot plate or avoid using a glass lid with your FEP-based laboratory vessels.

    PFA (Perfluoroalkyl Vinyl Ether) and FEP (Fluorinated Ethylene Propylene) are the two most commonly used resins in single-screw extrusion of perfluoropolymer films. They have the highest processing temperatures of all of the fluoropolymers, requiring the use of a highly modified extruder with multiple heater zones and a crosshead die. The differences in their molecular structures give these resins distinct properties that make them the preferred choice for different applications.

    Jul 06
    2023
  • Moly Grease is a lubricant that can be used to help reduce friction between two metal surfaces. It is often used in the automotive industry as well as industrial applications. This lubricant can help reduce the amount of heat generated, power consumption and also reduce build-up. It can be used in place of graphite when it is not suitable or in addition to other lubricants in certain situations.

    The type of lubricant that is most commonly known as moly grease is a solid lubricant that contains Molybdenum disulfide. It is often used as an additive in other lubricants to increase their effectiveness in high-pressure environments. When added to a grease, it can provide an additional layer of protection against wear and tear between the metal surfaces and can reduce the temperature of the oil. This can help reduce the risk of equipment failure and breakdown.

    There are many different types of Moly greases available, from dry lubricants to greases with Molybdenum disulfide. These greases are often used in extreme pressure and boundary lubrication conditions. The molybdenum disulfide helps to maintain a low coefficient of friction between the sliding surfaces in these conditions, even under loads that exceed the yield strength of the metals involved.

    A molybdenum disulfide grease typically includes an optimised balance of mineral base oils, lithium thickener technology and a carefully selected additive system which incorporates EP/anti-wear chemistry as well as corrosion inhibitors. It is specifically designed to be used in heavy-duty vehicles and construction machinery that may be subjected to shock and heavy load environments. These greases are often used in the chassis, universal joints, fifth wheels and ball bearings of trucks and bulldozers.

    Jul 06
    2023
  • teflon coating is a plastic sprayed onto different products and baked to create a nonstick, waterproof, corrosion resistant, and anti-reactive surface. This type of coating is great for many different products that might be exposed to a lot of electricity. It does not transmit any of the electricity through it. This is especially important in industries that deal with a lot of voltages and electricity. Teflon is also able to withstand high temperatures, making it ideal for many different applications.

    Corrosion is a big problem in many industries and can be costly for the companies that are dealing with it. The chemical industry often uses teflon coating because of its ability to resist chemicals and their reactions. It can be used to coat pipes that transport chemicals, tanks that store them, mixers, and more.

    Teflon is also a good choice for the oil and gas industry because it can help reduce adhesive wear in metallic parts that transfer substances. It can lower maintenance costs and extend the life of those parts.

    Other advantages of teflon coating include its resistance to fading, which means that it can be used in different areas with sunlight and not change color over time. It can also be used as a barrier against contaminating microbes and bacteria, which is especially important in the medical industry.

    Finally, teflon coating is easy to clean and maintain. It is hydrophobic and oleophobic, which means that water and other liquids bead up on the surface rather than soaking into it. This makes it easier to clean the product and reduces maintenance costs.

    Jul 05
    2023
  • Molybdenum disulfide (MoS2 or "Moly") is a dry solid lubricant powder or a fortifying compound that is added to a wide range of materials such as greases, oils, polymers and paints. It has a planar structure that allows the molecules to easily slide past each other and create an extremely low coefficient of friction between coated surfaces.

    When added to a lubricating oil or grease, it forms a chemical layer that prevents metal surfaces from touching each other, significantly reducing friction and wear and improving equipment performance life. It is also highly resistant to extreme pressure and harsh environments that would destroy other lubricants.

    Graco offers several molybdenum disulfide greases that are designed to meet the severe lubrication requirements of industrial and construction equipment as well as automotive, heavy-duty vehicles. These greases are formulated with MoS2 in concentrations that range from 1 to 20%.

    These greases are often used where high-pressure metal surfaces are sliding against each other, such as in bearings that experience shock loading or oscillating motion. They are also recommended for use in applications where a grease needs to resist thermal oxidation and resist the formation of galling, seizing or corrosion.

    Molybdenum disulfide lubricants have been the subject of extensive research, both applied and fundamental. One reason for this is that MoS2 lubricants are able to resist the formation of a solid film that can cause galling and seizing even in environments where other lubricants fail, such as under vacuum or inert atmospheres.

    Jul 05
    2023
  • For years ZDDP, also known as zinc dialkyldithiophosphate and often abbreviated to ZDTP, was a mainstay of many engine oil formulations. It is a sacrificial anti-wear additive that is particularly effective in flat tappet camshafts and valve train components. The big drawback was that the USA Clean Air Act pushed for a 75% decrease in emissions and forced manufacturers to reduce ZDDP levels. It is now very difficult to find an oil with a high level of Zinc.

    This was a sobering blow to the lubricant industry, but new chemistries were quickly developed. The challenge was that such a significant change required costly testing to prove compliance with product specifications.

    In addition to their sacrificial anti-wear properties, ZDDPs are effective in creating thicker lubricant films by chemically bonding with the surfaces they coat, forming tribofilms that protect metal-to-metal contact. They can also function as effective antioxidants, decomposing the hydroperoxides formed when base oils oxidize in the presence of heat and pressure.

    Adding a zddp additive to synthetic oil is not an easy task, and the first thing that any petroleum engineer will tell you is that pouring in foreign chemistry is never a good idea. ZDDP is acidic and mixes poorly with detergents and other additives in the oil. This causes chemical reactions that can actually reduce the effectiveness of the sacrificial anti-wear protection. A better solution is to use a premium oil that already contains the proper dosage of ZDDP and phosphorus.

    Jul 05
    2023
  • Most of us who are into cars love old cars, from the way they feel when we get behind the wheel to the way they look parked in our driveways. Many of these vehicles need a special type of motor oil with zinc in it to keep them running right and looking great.

    Modern oils have very little Zinc (ZDDP) in them due to the fact that it can interfere with some engine sensors and also damage catalytic converters. But, oil testing done on older engines has shown that there is a short period of time during engine start up where a non-zinc oil won't provide sufficient metal-to-metal lubrication to avoid friction between flat tappet cams and their followers.

    So, the big question is how do we get the anti-wear protection back into our motor oils? Fortunately, there are several different additives on the market that when mixed into our favorite oil can provide the necessary levels of ZDDP. The most popular one is probably that STP oil treatment you see on AutoZone shelves, but there are also Lucas engine break in oil and Amsoil Z-Rod based oils available.

    Zinc (or more specifically, ZDDP) is an excellent sacrificial anti-wear additive that bonds with the surfaces of moving metal parts. The biggest need for it in a classic car or hot rod is in the camshaft, where its lobes push down on the valve stems to open the engine's valves. The parts that press against these lobes are called the followers and they roll or slide along the lobe's surface. When these two parts are squeezed together at high speeds, intense pressure is created that can wear out the lobes and followers and create the need for anti-wear protection.

    Jul 05
    2023
  • Graphite, an organic nonmetallic compound with the chemical formula CH2, is used as a dry lubricant and is the most common lubricant for metal surfaces. It is found in metamorphic rocks such as marble, schist, and gneiss. It is gray to black, opaque, and has a metallic luster. Graphite has low friction coefficients and is extremely slippery, so it reduces wear between moving parts. It is also nontoxic and environmentally friendly.

    moly graphite grease has a higher melting point than most other types of greases and resists corrosion and washout. It is typically recommended for heavy load machineries that require a heavy lubricant that can withstand impact loads and extreme temperature conditions.

    When deciding between Graphite and Moly, it’s important to look at the application that requires the lubricant. For example, a Moly grease can be used in applications where there are high shaft speeds, extreme pressure conditions and the machinery is inaccessible for manual lubrication. Graphite lubricant, on the other hand, is ideal for applications such as splined bearings and axels that require a high level of smoothness to operate.

    There are mineral and synthetic oil-based molybdenum disulfide greases available, with the latter having better shear stability characteristics. Both are excellent choices for industrial applications and are offered in NLGI grades 0, 1, 2, and 3. Mineral-based products are less expensive, but tend to evaporate more quickly and have lower temperatures and shear stability than synthetic oil-based products.

    Jul 05
    2023
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